Main Page | Report this Page
 
   
Science Forum Index  »  Engineering - Joining (Welding) Forum  »  oxy cutting without acetylene
Page 2 of 2    Goto page Previous  1, 2
Author Message
brian458666
Posted: Sun Feb 11, 2007 4:56 am
Guest
On Feb 10, 2:03 am, "Shaun Van Poecke" <shaunvanpoe...@bigpond.com>
wrote:
Quote:
hi all,
i remember some years ago a person i worked with telling me that once the
cut is started you need only oxy to maintain it and can turn off the fuel.
Ive been experimenting with this a bit at work lately as we have a bit of
spare time. I've had mixed results......


Any hints or book reccomendations would be appreciated!

I just did a quick google and if you do that, or go with
"Australian Thermic Lance Company" you'll have enough to get started.
Meanwhile, I've developed an unholy interest in thermal spray welding.
Anyone out there with hands-on experience who can tell me about the
limitations? It would seem to best begin with adhesion and figure that
in a while I'll be able to ask some more or less intelligent
questions.......
Brian
Shaun Van Poecke
Posted: Sun Feb 11, 2007 6:06 am
Guest
"brian458666" <brian458666@genext.net> wrote in message
news:1171184212.747862.137540@p10g2000cwp.googlegroups.com...
Quote:
On Feb 10, 2:03 am, "Shaun Van Poecke" <shaunvanpoe...@bigpond.com
wrote:
hi all,
i remember some years ago a person i worked with telling me that once the
cut is started you need only oxy to maintain it and can turn off the
fuel.
Ive been experimenting with this a bit at work lately as we have a bit of
spare time. I've had mixed results......


Any hints or book reccomendations would be appreciated!

I just did a quick google and if you do that, or go with
"Australian Thermic Lance Company" you'll have enough to get started.
Meanwhile, I've developed an unholy interest in thermal spray welding.
Anyone out there with hands-on experience who can tell me about the
limitations? It would seem to best begin with adhesion and figure that
in a while I'll be able to ask some more or less intelligent
questions.......
Brian

Hi Brian,
if you read through the thread, you'll notice that thermic lancing is a
completely different and unrelated topic using entirely different equipment
with pretty mush a different end result. what we are talking about here is
using standard oxy cutting torches with oxy only once the cut has been
established.

thanks for hi-jacking my thread though ;-)

Shaun
R. Zimmerman
Posted: Sun Feb 11, 2007 9:52 am
Guest
I always go for a slightly oxidizing flame because it is hotter. If I am
cutting all day I keep reducing my size of preheat until I have trouble
maintaining the cut then increase it just a bit. You get a nicer cut with
no melted slag hanging under.
You will always need an small additional source of heat to keep the steel
burning continuously.
Randy

"Shaun Van Poecke" <shaunvanpoecke@bigpond.com> wrote in message
news:nxyzh.5956$sd2.1904@news-server.bigpond.net.au...
Is an oxidising flame the way to go then?

thanks,
shaun
Shaun Van Poecke
Posted: Sun Feb 11, 2007 10:21 am
Guest
why do people always teach that a neutral flame is right then? the way i
had been shows was; turn on fuel, ignite, increse fuel to the point where
flame just separates from tip, then reduce slightly. introduce oxygen to
the point of a neutral flame. squeeze trigger and ballance flame to
neutral. cut away

but now im thinking that an oxidizing flame seems a better way to go and is
certainly a lot cleaner in the cut. have i been steered wrong all this
time?

Shaun


"R. Zimmerman" <m-zimmerman@shaw.ca> wrote in message
news:zcFzh.941572$R63.24613@pd7urf1no...
Quote:
I always go for a slightly oxidizing flame because it is hotter. If I am
cutting all day I keep reducing my size of preheat until I have trouble
maintaining the cut then increase it just a bit. You get a nicer cut with
no melted slag hanging under.
You will always need an small additional source of heat to keep the
steel
burning continuously.
Randy
Big Ben
Posted: Sun Feb 11, 2007 12:21 pm
Guest
On Feb 10, 10:05?am, RoyJ wrote:
Quote:
The REAL version of this is the boring machines used in the taconite
mines. Taconite is an extremely hard, flinty version of iron ore this is
considerably harder than granit. To bore a hole for blasting, they use a
rig with two pipes, one O2 and the other is kerosene, just light it off,
lower it to the rock, let it go.

Roy....you from "Da Range" ?

If so, I aint but an hour or so south of ya.

--
Big Ben
the "aint nothin' stranger than a ranger" Slug <G>
RoyJ
Posted: Sun Feb 11, 2007 1:49 pm
Guest
Used to be, now I'm in the big city an hour south of YOU.

Big Ben wrote:
Quote:
On Feb 10, 10:05?am, RoyJ wrote:

The REAL version of this is the boring machines used in the taconite
mines. Taconite is an extremely hard, flinty version of iron ore this is
considerably harder than granit. To bore a hole for blasting, they use a
rig with two pipes, one O2 and the other is kerosene, just light it off,
lower it to the rock, let it go.


Roy....you from "Da Range" ?

If so, I aint but an hour or so south of ya.

--
Big Ben
the "aint nothin' stranger than a ranger" Slug <G
R. Zimmerman
Posted: Sun Feb 11, 2007 3:27 pm
Guest
I was taught neutral and just a little bit on the side towards oxidizing.
We are not talking a lot of adjustment here. It especially helps with
Propane as the fuel since it does not burn at as high a temp as acetylene.
As I said it is more of an adjustment where you ask yourself, " Am I on
the lean side of neutral or the rich side of neutral?" If I was teaching
someone to use a hand torch I would just teach them to adjust to neutral.
There are a lot more things to learn before fussing around with this little
modification.
Randy

"Shaun Van Poecke" <shaunvanpoecke@bigpond.com> wrote in message
news:yDFzh.6174$sd2.2899@news-server.bigpond.net.au...
why do people always teach that a neutral flame is right then? the way i
had been shows was; turn on fuel, ignite, increse fuel to the point where
flame just separates from tip, then reduce slightly. introduce oxygen to
the point of a neutral flame. squeeze trigger and ballance flame to
neutral. cut away

but now im thinking that an oxidizing flame seems a better way to go and is
certainly a lot cleaner in the cut. have i been steered wrong all this
time?

Shaun


"
Curt Welch
Posted: Sun Feb 11, 2007 5:24 pm
Guest
"R. Zimmerman" <m-zimmerman@shaw.ca> wrote:
Quote:
I was taught neutral and just a little bit on the side towards oxidizing.
We are not talking a lot of adjustment here. It especially helps with
Propane as the fuel since it does not burn at as high a temp as
acetylene.
As I said it is more of an adjustment where you ask yourself, " Am I on
the lean side of neutral or the rich side of neutral?" If I was teaching
someone to use a hand torch I would just teach them to adjust to neutral.
There are a lot more things to learn before fussing around with this
little modification.
Randy

"Shaun Van Poecke" <shaunvanpoecke@bigpond.com> wrote in message
news:yDFzh.6174$sd2.2899@news-server.bigpond.net.au...
why do people always teach that a neutral flame is right then? the way i
had been shows was; turn on fuel, ignite, increse fuel to the point where
flame just separates from tip, then reduce slightly. introduce oxygen to
the point of a neutral flame. squeeze trigger and ballance flame to
neutral. cut away

but now im thinking that an oxidizing flame seems a better way to go and
is certainly a lot cleaner in the cut. have i been steered wrong all
this time?

Shaun

"

I've not yet been taught anything, I've only read about it, but the point
of oxy-gas cutting is to burn the metal, not melt it. If you melt it, you
get lots of slag dripping out and sticking to the back side. As I
understand it, you want to burn it so there is little to no slag left to
drip out. And to do that, you need excess oxygen (an oxidizing flame).
Which is the whole point of a cutting torch which injects tons of extra
oxygen when you squeeze the trigger.

So I don't understand what you mean by adjusting for a neutral flame after
you pull the trigger. That doesn't make sense to me. You want a strong
oxidizing flame so there's plenty of oxygen to burn the metal and turn it
into CO2 instead of just blowing away melted globs.

I assume it's common to adjust for a relative neutral - or maybe slightly
oxidizing flame before you squeeze the trigger to give you a fairly neutral
to sightly oxidizing pre-heat flame.

Now maybe, as you are cutting, it would make sense to adjust for what is in
effect a neutral flame - you only want just enough oxygen to burn the metal
at the pace you are moving I assume because any extra oxygen will just act
to cool down the cut (I would guess).

--
Curt Welch http://CurtWelch.Com/
curt@kcwc.com http://NewsReader.Com/
Leo Lichtman
Posted: Sun Feb 11, 2007 6:08 pm
Guest
"Curt Welch" wrote: (clip) So I don't understand what you mean by adjusting
for a neutral flame after you pull the trigger. That doesn't make sense to
me. (clip)
^^^^^^^^^^^^^^^^^
I was taught to adjust the little rosebud flames to neutral first. Then
pull the lever to turn on the cutting oxygen--and then trim the adjustment
of the rosebud back to neutral; it will go rich because the pressure drops
more in the hose when the main oxygen stream is on.

The oxygen in the cutting stream does not count as part of the rosebud flame
balance.
Curt Welch
Posted: Sun Feb 11, 2007 8:17 pm
Guest
"Leo Lichtman" <l.lichtman@worldnet.att.net> wrote:
Quote:
"Curt Welch" wrote: (clip) So I don't understand what you mean by
adjusting for a neutral flame after you pull the trigger. That doesn't
make sense to me. (clip)
^^^^^^^^^^^^^^^^^
I was taught to adjust the little rosebud flames to neutral first. Then
pull the lever to turn on the cutting oxygen--and then trim the
adjustment of the rosebud back to neutral; it will go rich because the
pressure drops more in the hose when the main oxygen stream is on.

The oxygen in the cutting stream does not count as part of the rosebud
flame balance.

Ah, that makes sense.....

--
Curt Welch http://CurtWelch.Com/
curt@kcwc.com http://NewsReader.Com/
Martin H. Eastburn
Posted: Sun Feb 11, 2007 9:09 pm
Guest
I have (but haven't) an oxy-propane rig - 30 gallons of propane and a tall Oxy.
I have the torch.

I have seen this used in 'third world countries' - a pointed web was on this site
for a while - in India - youngsters cutting steel in the curb. Propane and Oxy.

Martin
Martin H. Eastburn
@ home at Lions' Lair with our computer lionslair at consolidated dot net
TSRA, Life; NRA LOH & Endowment Member, Golden Eagle, Patriot"s Medal.
NRA Second Amendment Task Force Charter Founder
IHMSA and NRA Metallic Silhouette maker & member.
http://lufkinced.com/


Shaun Van Poecke wrote:
Quote:
Is an oxidising flame the way to go then?

thanks,
shaun

"R. Zimmerman" <m-zimmerman@shaw.ca> wrote in message
news:Eutzh.938429$R63.308894@pd7urf1no...

Yes you can cut without fuel for short periods but you cannot maintain a
cut with oxygen only more than a few seconds.
Generally the less preheat you have the better cut you will get. You
still however do need some preheat.
Randy




----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==----
http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups
----= East and West-Coast Server Farms - Total Privacy via Encryption =----
Big Ben
Posted: Sun Feb 11, 2007 11:47 pm
Guest
On Feb 11, 11:49?am, RoyJ <spaml...@microsoft.net> wrote:
Quote:
Used to be, now I'm in the big city an hour south of YOU.

now, why, in the name of God, wouldja wanna live down there? <G> ya
shoulda stayed in God's Country.


--
Big Ben
the "but it's a fun place to visit" Slug

if ya come north on a friday or saturday, stop at the bar in Brookston
and ask fer me.
RoyJ
Posted: Mon Feb 12, 2007 12:12 am
Guest
$$$$$$$$$$ What else can I say?

Big Ben wrote:
Quote:
On Feb 11, 11:49?am, RoyJ <spaml...@microsoft.net> wrote:

Used to be, now I'm in the big city an hour south of YOU.


now, why, in the name of God, wouldja wanna live down there? <G> ya
shoulda stayed in God's Country.


--
Big Ben
the "but it's a fun place to visit" Slug

if ya come north on a friday or saturday, stop at the bar in Brookston
and ask fer me.
R. Zimmerman
Posted: Mon Feb 12, 2007 1:12 am
Guest
For cutting there is nothing "Third World" about using propane. Most
cutting tables use a fuel gas of some sort rather than acetylene simply
because of economy. Safety is a side benefit.
Randy


"Martin H. Eastburn" <lionslair@consolidated.net> wrote in message
news:1171242621_15175@sp6iad.superfeed.net...
I have (but haven't) an oxy-propane rig - 30 gallons of propane and a tall
Oxy.
I have the torch.

I have seen this used in 'third world countries' - a pointed web was on this
site
for a while - in India - youngsters cutting steel in the curb. Propane and
Oxy.

Martin
Martin H. Eastburn
@ home at Lions' Lair with our computer lionslair at consolidated dot net
TSRA, Life; NRA LOH & Endowment Member, Golden Eagle, Patriot"s Medal.
NRA Second Amendment Task Force Charter Founder
IHMSA and NRA Metallic Silhouette maker & member.
http://lufkinced.com/
brian458666
Posted: Mon Feb 12, 2007 4:57 am
Guest
On Feb 11, 2:06 am, "Shaun Van Poecke" <shaunvanpoe...@bigpond.com>
wrote:
Quote:
"brian458666" <brian458...@genext.net> wrote in message

news:1171184212.747862.137540@p10g2000cwp.googlegroups.com...





On Feb 10, 2:03 am, "Shaun Van Poecke" <shaunvanpoe...@bigpond.com
wrote:
hi all,
i remember some years ago a person i worked with telling me that once the
cut is started you need only oxy to maintain it and can turn off the
fuel.
Ive been experimenting with this a bit at work lately as we have a bit of
spare time. I've had mixed results......

Any hints or book reccomendations would be appreciated!

I just did a quick google and if you do that, or go with
"Australian Thermic Lance Company" you'll have enough to get started.
Meanwhile, I've developed an unholy interest in thermal spray welding.
Anyone out there with hands-on experience who can tell me about the
limitations? It would seem to best begin with adhesion and figure that
in a while I'll be able to ask some more or less intelligent
questions.......
Brian

Hi Brian,
if you read through the thread, you'll notice that thermic lancing is a
completely different and unrelated topic using entirely different equipment
with pretty mush a different end result. what we are talking about here is
using standard oxy cutting torches with oxy only once the cut has been
established.

thanks for hi-jacking my thread though ;-)

Shaun-

Sorry, but it seemed to be the perfect place to drop my hook in
the water, using your bait and hoping you had the stuff to attract the
big ones....sort of. In all truth people who do that while actually
fishing drive me nuts, and some even bring the whole family and have
their kids do that. Same thing with hunting and that is much worse.
No more piggybacking for me.
Brian
 
Page 2 of 2    Goto page Previous  1, 2   All times are GMT - 5 Hours
The time now is Tue Oct 07, 2008 5:35 am