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Science Forum Index » Engineering - Joining (Welding) Forum » Gas bottle mounting angles
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| SteveB |
Posted: Thu Mar 20, 2008 12:04 pm |
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Guest
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I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one that
won't stand that high anyway. But the O2 just sticks up there way high, and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Steve |
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| Andy Dingley |
Posted: Thu Mar 20, 2008 12:04 pm |
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Guest
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On 20 Mar, 17:04, "SteveB" <pittmanpir...@henderson.com> wrote:
Quote: I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically.
Vertically mounted is bad enough for acetylene in a truck. You really
ought to leave it parked up and stable for a good while, so as to let
the acetone settle back down. I certainly wouldn't use anything other
than vertical, if it was regularly getting shaken around before use.
Propane is a liquid and you don't want the liquid to carry over into
the regulator either (although it's not such a problem as acetylene).
If you need to mount them horizontally (fork-lift truck), the
cylinders are specials with an internal "anti dip" tube to reach up
into the gas ullage space. These not only have to be mounted
horizontally, they always have one particular direction for "up". |
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| Grant Erwin |
Posted: Thu Mar 20, 2008 12:04 pm |
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Guest
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SteveB wrote:
Quote: I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one that
won't stand that high anyway. But the O2 just sticks up there way high, and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Acetylene is not OK at a 45 according to what I've been told.
Did someone actually weld on the cylinders? Or are the cylinders mounted
on mounts which were "gorilla welded"?
Steve, sometimes cylinders in the larger sizes are much cheaper to refill
per cubic foot than in the smaller sizes. For example, I recently priced
getting a 125 cf cylinder refilled with C25. I was quoted $50. About three
weeks later, I priced getting a 251 cf cylinder refilled with C25 - $55.
For five bucks more I get double the gas.
Your oxygen cylinder is probably a 251 cf. The acetylene cylinder you can
look up from this table:
Welding Cylinder Data (capacity is in cubic feet @ 2100 psi)
Oxygen / Argon / Helium / Other High Pressure
Tank Designator Capacity Height Dia. (height w/o cap & valve)
K 251 51" 9"
S 156 46" 7 3/8" ;; always owner cylinders
M 125 47" 7"
Q 92 30" 7 1/8" ;; always owner cylinders
R 20 14" 5 1/4"
Acetylene
Tank Designator Capacity Height Dia.
#5 350 45" 12"
#4 150 38" 8"
#3 75 29" 7"
If you get a propane cylinder, I recommend a 100 pounder e.g.:
http://www.lowes.com/lowes/lkn?action=productDetail&productId=28370-743-303953
Grant |
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| Maxwell |
Posted: Thu Mar 20, 2008 12:04 pm |
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"SteveB" <pittmanpirate@henderson.com> wrote in message
news:lvaab5-12i2.ln1@news.infowest.com...
Quote: I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene
is stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one
that won't stand that high anyway. But the O2 just sticks up there way
high, and I don't like the leverage it has that way in sudden maneuver
driving situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
I have NO expertise to recommend it, but I had my O2 and acetylene mounted
horizontally on a portable welding truck for several years without a problem
in all kinds of weather. It might be a NO NO, but it always worked well for
me. |
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| Grant Erwin |
Posted: Thu Mar 20, 2008 12:04 pm |
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Guest
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SteveB wrote:
Quote: They've been on there so long, the oxygen was hydroed in '96.
I swapped one the other day was hydroed in '69. No problem. On many
cylinders, the hydrotest cost is factored in.
Grant |
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| SteveB |
Posted: Thu Mar 20, 2008 12:28 pm |
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"Grant Erwin" <grant@NOSPAMkirkland.net> wrote
Quote: Did someone actually weld on the cylinders? Or are the cylinders mounted
on mounts which were "gorilla welded"?
Grant
Just the mounts. I'll take some pictures and post them at Flickr before I
cut them off. They're stout, but for a welder, they are crudely done.
Welding a cylinder directly sounds like an automatic Darwin award
nomination. They've been on there so long, the oxygen was hydroed in '96.
Gonna be interesting to see what they will do on new cylinders.
Steve |
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| Grant Erwin |
Posted: Thu Mar 20, 2008 12:45 pm |
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T.Alan Kraus wrote:
Quote: I don't believe CO2 is in liquid form as usually delivered.
Believe it.
Grant |
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| T.Alan Kraus |
Posted: Thu Mar 20, 2008 12:46 pm |
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Guest
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SteveB wrote:
Quote: I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
I don't believe CO2 is in liquid form as usually delivered.
cheers
T.Alan |
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| Brent |
Posted: Thu Mar 20, 2008 1:53 pm |
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Guest
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On Mar 20, 11:18 am, Grant Erwin <gr...@NOSPAMkirkland.net> wrote:
Quote: SteveB wrote:
I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one that
won't stand that high anyway. But the O2 just sticks up there way high, and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Acetylene is not OK at a 45 according to what I've been told.
Did someone actually weld on the cylinders? Or are the cylinders mounted
on mounts which were "gorilla welded"?
Steve, sometimes cylinders in the larger sizes are much cheaper to refill
per cubic foot than in the smaller sizes. For example, I recently priced
getting a 125 cf cylinder refilled with C25. I was quoted $50. About three
weeks later, I priced getting a 251 cf cylinder refilled with C25 - $55.
For five bucks more I get double the gas.
Your oxygen cylinder is probably a 251 cf. The acetylene cylinder you can
look up from this table:
Welding Cylinder Data (capacity is in cubic feet @ 2100 psi)
Oxygen / Argon / Helium / Other High Pressure
Tank Designator Capacity Height Dia. (height w/o cap & valve)
K 251 51" 9"
S 156 46" 7 3/8" ;; always owner cylinders
M 125 47" 7"
Q 92 30" 7 1/8" ;; always owner cylinders
R 20 14" 5 1/4"
Acetylene
Tank Designator Capacity Height Dia.
#5 350 45" 12"
#4 150 38" 8"
#3 75 29" 7"
If you get a propane cylinder, I recommend a 100 pounder e.g.:
http://www.lowes.com/lowes/lkn?action=productDetail&productId=28370-7...
Grant
thank you for the table that was handy and convenient |
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| Brent |
Posted: Thu Mar 20, 2008 2:24 pm |
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Guest
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On Mar 20, 1:04 pm, "SteveB" <pittmanpir...@henderson.com> wrote:
Quote: I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one that
won't stand that high anyway. But the O2 just sticks up there way high, and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Steve
over here the rules with regards to the transport of cylinders and
such go with a simple set of rules
the rules themselves may not actually impact how that specific
cylinder works. But the transport of dangeous products laws usually
err on the side of a minimum safe standard. Wher ei'm from that means
ANY cylinder for ANY purpose is supposed to be transported OUTSIDE of
the passenger compartment and upright. Whether or not it matters its
simple and easy to enforce whether breaking the rule is actually
"unsafe" or not the rules being followed to the letter are safer and
IF a big issue happens the firemen know HOW to respond to what they
are facing. and also there is supposed ot be a sign denoting the UN
hazardous materials number of what is being transported
In this province there was once a train derailment and fire with a
pile of train cars carrying unmarked fuel gases. the spectacular
explosions and the impossibilty of firefighters to fight it and the
massive evacuations that caused changed the laws here to be extra
draconian.
I dont blame them, My recommendation is to follow the recommendations
of the local laws on cylinder transport not because its practical not
because its pretty but for the simple reason of "BECAUSE THEY SAID SO"
Brent
Ottawa Canada |
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| NewsGroups |
Posted: Thu Mar 20, 2008 4:12 pm |
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Guest
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"Andy Dingley" <dingbat@codesmiths.com> wrote in message
news:e3e79f6d-5197-4d8f-9ea2-f86c333e12f1@i12g2000prf.googlegroups.com...
Quote: On 20 Mar, 17:04, "SteveB" <pittmanpir...@henderson.com> wrote:
I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically.
Vertically mounted is bad enough for acetylene in a truck. You really
ought to leave it parked up and stable for a good while, so as to let
the acetone settle back down. I certainly wouldn't use anything other
than vertical, if it was regularly getting shaken around before use.
Propane is a liquid and you don't want the liquid to carry over into
the regulator either (although it's not such a problem as acetylene).
If you need to mount them horizontally (fork-lift truck), the
cylinders are specials with an internal "anti dip" tube to reach up
into the gas ullage space. These not only have to be mounted
horizontally, they always have one particular direction for "up".
The standard fork lift cylinders I have used supply liquid propane
to the vaporizer in the engine. The did tube extends to the bottom of
the tank to provide this liquid. |
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| RLM |
Posted: Thu Mar 20, 2008 5:16 pm |
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Guest
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On Thu, 20 Mar 2008 12:54:57 -0700, Andy Dingley wrote:
Quote: On 20 Mar, 17:04, "SteveB" <pittmanpir...@henderson.com> wrote:
I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically.
Vertically mounted is bad enough for acetylene in a truck. You really
ought to leave it parked up and stable for a good while, so as to let
the acetone settle back down. I certainly wouldn't use anything other
than vertical, if it was regularly getting shaken around before use.
I agree except for the propane tanks and not so sure on CO2.
Quote:
Propane is a liquid and you don't want the liquid to carry over into
the regulator either (although it's not such a problem as acetylene).
If you need to mount them horizontally (fork-lift truck), the
cylinders are specials with an internal "anti dip" tube to reach up
into the gas ullage space.
Forklift engines that are water cooled use liquid LP that is vaporized
when run through the water heated vaporizer and the pressure is stepped
down and tested with a common 30# pressure gage to be used by a demand
style carburetor. Some systems use both a vaporizer and regulator that
drops the pressure of a gaseous state of LP and then LP in a gaseous state
goes to the carburetor at low pressure depending on the manufacturers
specs.
Air cooled engines use a vapor withdraw tank. An air cooled engine
regulator usually must be set using a manometer.The regulator drops the
gaseous fuel to the carburetor. The higher rate of gaseous withdraw from
the tank acts as a leak and freezes and limits horsepower. This is the
main reason that liquid is used on water cooled engines.
When you see LP that shows frost, the LP is really boiling away because it
boils at an extreme low temperature. Gloves and extra care should be
practiced when this condition exists.
Quote: These not only have to be mounted
horizontally, they always have one particular direction for "up".
When mounting the tank horizontal, the tank has a location hole that must
be over a pin at the bottom of the tank bracket or you won't be able to
withdraw all of the fuel in the tank. The same tank can be mounted
vertical. The drop tube is flexible to pick up in both directions. This is
a liquid withdraw tank.
The shut off valve is either mounted in the vapor or liquid hole on the
top of the tank itself. Depending on which style tank you order. They both
look the same except for the valve mounting.
This is a common misunderstanding. There were some horizontal only tanks
that had a bent dip tube years ago. I imagine they have all been replaced
by now by the dual use tanks with a flex tube inside. |
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| Pete C. |
Posted: Thu Mar 20, 2008 7:13 pm |
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Guest
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SteveB wrote:
Quote:
I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one that
won't stand that high anyway. But the O2 just sticks up there way high, and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Steve
Operationally the O2 could be upside down and it wouldn't matter since
it's just gas in there. What you need to check is the DOT regs since
it's on a trailer and I believe that the DOT regs specify that gas
cylinders must be secured upright. |
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| Roger Shoaf |
Posted: Fri Mar 21, 2008 12:32 am |
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Guest
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I live in Farm country and a lot of the locals have there tanks mounted at a
45°.
To be on the safe side I would check with the gas supplier, some one there
will know for sure.
--
Roger Shoaf
If you are not part of the solution, you are not dissolved in the solvent.
"SteveB" <pittmanpirate@henderson.com> wrote in message
news:lvaab5-12i2.ln1@news.infowest.com...
Quote: I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene
is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one
that
won't stand that high anyway. But the O2 just sticks up there way high,
and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Steve
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| Pete C. |
Posted: Fri Mar 21, 2008 6:16 am |
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Guest
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"Pete C." wrote:
Quote:
SteveB wrote:
I guess my question is mostly about oxygen bottles. IIRC, propane,
acetylene and CO2 are all liquid inside the bottle and have to be mounted
vertically. OR, could they be mounted at a 45, particularly an acetylene?
My trailer has an O2 and an acetylene mounted vertically. They both were
mounted with plate that is about 3/4" thick, and came from some salvaged
use. They look like crap, and were gorilla welded on. But I don't like
their high profile. The O2 is a full sized tall tank, and the acetylene is
stubby, about waist high, but not the fat round one. If I stay with
propane, I'll use the shorter tanks anyway, or go with a stubby fat one that
won't stand that high anyway. But the O2 just sticks up there way high, and
I don't like the leverage it has that way in sudden maneuver driving
situations.
I believe that I could mount the O2 horizontally, and it wouldn't matter.
Is that correct? I don't use a CO2 on the rig, but down the line, who
knows. I do have an acetylene bottle there, but may go to propane. Would
the acetylene be okay mounted at a 45?
Steve
Operationally the O2 could be upside down and it wouldn't matter since
it's just gas in there. What you need to check is the DOT regs since
it's on a trailer and I believe that the DOT regs specify that gas
cylinders must be secured upright.
This excerpt from 49 CFR seems to indicate that there are no orientation
requirements for gas cylinders secured in a rack. They specify vertical
or horizontal for cylinders apparently secured more generally, but don't
specify orientation for cylinders secured in specific racks. The
exception notes pressure relief devices on flammable gas cylinders which
would apply for propane, and of course functionally acetylene cylinders
need to be reasonably vertical to prevent feeding the acetone solvent
into the regulator.
TITLE 49--TRANSPORTATION
CHAPTER I--PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION,
DEPARTMENT OF TRANSPORTATION
PART 177_CARRIAGE BY PUBLIC HIGHWAY
Subpart A_General Information and Regulations
....
Sec. 177.840 Class 2 (gases) materials.
(See also Sec. 177.834 (a) to (j).)
(a) Floors or platforms essentially flat. Cylinders containing Class
2 (gases) materials shall not be loaded onto any part of the floor or
platform of any motor vehicle which is not essentially flat; cylinders
containing Class 2 (gases) materials may be loaded onto any motor
vehicle not having a floor or platform only if such motor vehicle be
equipped with suitable racks having adequate means for securing such
cylinders in place therein. Nothing contained in this section shall be
so construed as to prohibit the loading of such cylinders on any motor
vehicle having a floor or platform and racks as hereinbefore described.
[[Page 813]]
(1) Cylinders. Cylinders containing Class 2 gases must be securely
restrained in an upright or horizontal position, loaded in racks, or
packed in boxes or crates to prevent the cylinders from being shifted,
overturned or ejected from the motor vehicle under normal transportation
conditions. However, after December 31, 2003, a pressure relief device,
when installed, must be in communication with the vapor space of a
cylinder containing a Division 2.1 (flammable gas) material. |
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