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Science Forum Index » Chemistry Forum » centrifugal fans
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| Allan Adler |
Posted: Wed Dec 24, 2003 2:04 am |
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Guest
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In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.) would
pass through the motor and maybe explode. I was told that instead one had
to use "explosion-proof" motors to pump the air.
Lindsay Publications publishes a book by David Gingery entitled, "How to
design and build centrifugal fans for the home shop". With the fans he
shows you how to build, the air doesn't go through the motor and, presumably,
the motor can be placed as far away from the fan as one wants.
What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
Naturally, the suitability of the fume hood depends on the application,
so part of the question is: What kinds of chemical experiments might
a fume hood based on such a fan be suitable for? For example, might it be
adequate for microscale organic labs?
Ignorantly,
Allan Adler
ara@zurich.ai.mit.edu
****************************************************************************
* *
* Disclaimer: I am a guest and *not* a member of the MIT Artificial *
* Intelligence Lab. My actions and comments do not reflect *
* in any way on MIT. Moreover, I am nowhere near the Boston *
* metropolitan area. *
* *
**************************************************************************** |
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| Mark |
Posted: Wed Dec 24, 2003 3:04 am |
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Guest
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Allan Adler wrote:
Quote: What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
Naturally, the suitability of the fume hood depends on the application,
so part of the question is: What kinds of chemical experiments might
a fume hood based on such a fan be suitable for? For example, might it be
adequate for microscale organic labs?
First you assume we're familiar with Gingerys book. Nope. Not this guy
in RCF. What does he use to drive the fan, a shaft? If your in an
explosive atmosphere I'm not sure you would want to use a belt. May
build a static charge.
Second, whatcha doing? Grinding a little anthrax? Cooking a bit of
fulminate of mercury? Just curious.
--
Mark
N.E. Ohio
Never argue with a fool, a bystander can't tell you apart. (S. Clemens,
A.K.A. Mark Twain)
When in doubt hit the throttle. It may not help but it sure ends the
suspense. (Gaz, r.moto) |
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| Bruce Hamilton |
Posted: Wed Dec 24, 2003 3:08 am |
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Guest
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Allan Adler <ara@nestle.ai.mit.edu> wrote:
Quote: In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.) would
pass through the motor and maybe explode. I was told that instead one had
to use "explosion-proof" motors to pump the air.
Or have a fan unit that was approved for use. Explosion-proof motors would be
essential if the fumes are likely to pass around the motor or if a bearing was
likely to allow fumes into the motor area. One of the requirements for fume
hoods is that the roof vent usually has to throw the exhaust gases several
meters up into the air to obtain adequate dispersion, depending on the local
regulations.
Quote: Lindsay Publications publishes a book by David Gingery entitled, "How to
design and build centrifugal fans for the home shop". With the fans he
shows you how to build, the air doesn't go through the motor and, presumably,
the motor can be placed as far away from the fan as one wants.
One problem with such systems is that the drive mechanism has to be considered
and the danger of ignition sources considered. For example, slipping drive
belts can result in rapid heat buildup in bearings that could eventually
trigger autoignition of flammable solvents. Note that hoods for some materials,
such as peroxides, have even more stringent requirements.
Quote: What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
You also have to consider issues like local regulations and insurance.
They may require any chemical fume hood to comply with a whole suite of
performance requirements, certainly they do here in NZ. Homebuilt chemical
fumehoods aren't a goer because the cost of compliance testing is so large.
Hoods to disperse common fumes, such as from welding, probably don't have to be
too clever, and kitchen range hood units may even be acceptable.
Quote: Naturally, the suitability of the fume hood depends on the application,
so part of the question is: What kinds of chemical experiments might
a fume hood based on such a fan be suitable for? For example, might it be
adequate for microscale organic labs?
I'm not an expert, but I'm not aware of any advantage of downsizing because the
usual criteria here include the actual air flow face velocity when the door is
fully open ( to protect the person working ), and the need for sufficient
volume to avoid dangerous gas concentrations ( or even worse, condensation in
the flue ) and also throw the exhaust high above the stack exit. They seem to
demand a fairly large volume of air flow.
Microscale experiments probably could be performed in a smaller cupboard, but
most people want a fairly large opening and that, along with the need to always
ensure that vapours can't reach flammable or toxic concentrations, probably
would require quite significant air movement. I suspect that small unit have
similar testing requirments to larger units, so there may be minimal price
advantage.
Bruce Hamilton |
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| Glenn Ashmore |
Posted: Wed Dec 24, 2003 7:26 am |
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A fume hood should be explosion proof, capable of moving a high volume
of air at low pressure and most of all quiet. Vacuum cleaner blowers
are none of those things.
I would suggest a large salvaged furnace blower with a 3:1 belt drive to
a 1/2 HP TEFC 1725 RPM motor. Mount the motor away from the ductwork
and bond it to the fan bearings and duct work with some wire to drain
off any static charge from the belt. Running at 550 to 600 RPM on good
isolated bearings the blower will move a lot of air and make an
acceptably quiet low rumble. Filters need to be placed before the
blower.
Allan Adler wrote:
Quote: In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.) would
pass through the motor and maybe explode. I was told that instead one had
to use "explosion-proof" motors to pump the air.
Lindsay Publications publishes a book by David Gingery entitled, "How to
design and build centrifugal fans for the home shop". With the fans he
shows you how to build, the air doesn't go through the motor and, presumably,
the motor can be placed as far away from the fan as one wants.
What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
Naturally, the suitability of the fume hood depends on the application,
so part of the question is: What kinds of chemical experiments might
a fume hood based on such a fan be suitable for? For example, might it be
adequate for microscale organic labs?
Ignorantly,
Allan Adler
ara@zurich.ai.mit.edu
****************************************************************************
* *
* Disclaimer: I am a guest and *not* a member of the MIT Artificial *
* Intelligence Lab. My actions and comments do not reflect *
* in any way on MIT. Moreover, I am nowhere near the Boston *
* metropolitan area. *
* *
****************************************************************************
--
Glenn Ashmore
I'm building a 45' cutter in strip/composite. Watch my progress (or lack
there of) at: http://www.rutuonline.com
Shameless Commercial Division: http://www.spade-anchor-us.com |
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| Roy |
Posted: Wed Dec 24, 2003 8:48 am |
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Guest
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On 24 Dec 2003 02:04:58 -0500, Allan Adler <ara@nestle.ai.mit.edu>
wrote:
Quote: ===
===<>In the past, I asked on sci.chem whether one could improvise a fume hood
===<>by using a vacuum cleaner to exhaust the hood area. I was told that this
===<>was not a good idea because combustible vapors (the solvents, e.g.) would
===<>pass through the motor and maybe explode. I was told that instead one had
===<>to use "explosion-proof" motors to pump the air.
===
===<>Lindsay Publications publishes a book by David Gingery entitled, "How to
===<>design and build centrifugal fans for the home shop". With the fans he
===<>shows you how to build, the air doesn't go through the motor and, presumably,
===<>the motor can be placed as far away from the fan as one wants.
===
===<>What I would like to know is whether centrifugal fans along the lines
===<>Gingery describes might be suitable for building one's own fume hoods.
===<>Naturally, the suitability of the fume hood depends on the application,
===<>so part of the question is: What kinds of chemical experiments might
===<>a fume hood based on such a fan be suitable for? For example, might it be
===<>adequate for microscale organic labs?
===
===<>Ignorantly,
===<>Allan Adler
===<>ara@zurich.ai.mit.edu
===
===<>****************************************************************************
===<>* *
===<>* Disclaimer: I am a guest and *not* a member of the MIT Artificial *
===<>* Intelligence Lab. My actions and comments do not reflect *
===<>* in any way on MIT. Moreover, I am nowhere near the Boston *
===<>* metropolitan area. *
===<>* *
===<>****************************************************************************
Normally the blades on a explosion proof fan are made of aluminum or
some other material that will not spark if a bearing lets loose and
allows the fan to scrub on the venturi ring, and the motors are rated
as explosion proof. Can't say about fan driven ones, as I have only
seen direct drive units. I would shy away from a squirrel cage type as
they are prone to blockage and crud buildup, but if they have a filter
beforehand I guess they may ok.
Visit my website: http://www.frugalmachinist.com
Opinions expressed are those of my wifes,
I had no input whatsoever.
Remove "nospam" from email addy. |
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| Jon Grimm |
Posted: Wed Dec 24, 2003 10:14 am |
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Guest
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All this talk about explosion proof motors and blowers makes me chuckle.
While "explosion proof" equipment is more resistant to causing an explosion,
as I understand it, the term more appropriately refers to the fact that WHEN
an explosion occurs, the device is more likely to contain the explosion, and
prevent sending shrapnel in every direction.
I have been making "explosion proof" mine elevator doors for 15 years.
"Allan Adler" <ara@nestle.ai.mit.edu> wrote in message
news:y93r7yupug5.fsf@nestle.ai.mit.edu...
Quote:
In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.) would
pass through the motor and maybe explode. I was told that instead one had
to use "explosion-proof" motors to pump the air.
Lindsay Publications publishes a book by David Gingery entitled, "How to
design and build centrifugal fans for the home shop". With the fans he
shows you how to build, the air doesn't go through the motor and,
presumably,
the motor can be placed as far away from the fan as one wants.
What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
Naturally, the suitability of the fume hood depends on the application,
so part of the question is: What kinds of chemical experiments might
a fume hood based on such a fan be suitable for? For example, might it be
adequate for microscale organic labs?
Ignorantly,
Allan Adler
ara@zurich.ai.mit.edu
****************************************************************************
*
*
* Disclaimer: I am a guest and *not* a member of the MIT Artificial
*
* Intelligence Lab. My actions and comments do not reflect
*
* in any way on MIT. Moreover, I am nowhere near the Boston
*
* metropolitan area.
*
*
*
**************************************************************************** |
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| David A. Webb |
Posted: Wed Dec 24, 2003 11:21 am |
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Guest
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On 24 Dec 2003 02:04:58 -0500, Allan Adler <ara@nestle.ai.mit.edu>
wrote:
Quote:
In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.) would
pass through the motor and maybe explode. I was told that instead one had
to use "explosion-proof" motors to pump the air.
The fume hoods at the lab I work for are not explosion proof.
They use a squirrel cage fan attached directly to a motors shaft.
Use of solvents in the hood are such that the vapor concentration
doesn't reach flammable levels, let alone explosive.
Dave |
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| PhysicsGenius |
Posted: Wed Dec 24, 2003 11:35 am |
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David A. Webb wrote:
Quote: On 24 Dec 2003 02:04:58 -0500, Allan Adler <ara@nestle.ai.mit.edu
wrote:
In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.) would
pass through the motor and maybe explode. I was told that instead one had
to use "explosion-proof" motors to pump the air.
The fume hoods at the lab I work for are not explosion proof.
They use a squirrel cage fan attached directly to a motors shaft.
Use of solvents in the hood are such that the vapor concentration
doesn't reach flammable levels, let alone explosive.
Dave
Why would vapor have to pass "through the motor" anyway? Just hook up
the blower end to a pipe that intersects with the hood outlet. The
fumes will be sucked out, but still blown *away* from the motor. |
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| Bruce Hamilton |
Posted: Wed Dec 24, 2003 12:49 pm |
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"Jon Grimm" <gromit68@verizon.net> wrote:
Quote: All this talk about explosion proof motors and blowers makes me chuckle.
While "explosion proof" equipment is more resistant to causing an explosion,
as I understand it, the term more appropriately refers to the fact that WHEN
an explosion occurs, the device is more likely to contain the explosion, and
prevent sending shrapnel in every direction.
Explosionproof apparatus: "Apparatus enclosed in a case that is capable of
withstanding an explosion of a specified gas or vapor that may occur within it
and of preventing the ignition of a specified gas or vapor surrounding the
enclosure by sparks, flashes, or explosion of the gas or vapor within and that
operates at such an external temperature that a surrounding flammable
atmosphere will not be ignited thereby." Refer NFPA 70
Note that important point about not causing ignition. Units claiming to be
explosionproof, or even rated for working with flammable vapours, usually have
to be certified by an independent laboratory, eg Underwriters in the USA.
http://www.ul.com/hazloc/define.htm
Most of the cheaper fume hoods here use hermetic sealing of motors into
non-flammable plastic or metal containers with PVC fan blades, along with
current sensing and winding and surface overtemperature cutouts, rather than
expensive motors rated for use in flammable and corrosive environments. Not
sure if they would be approved in the USA.
It's also worth commenting on a couple of points raised by other posters.
At least in NZ, adding a filter to a fumehood usually changes it into a
"cabinet" ( eg cytocabinet ) or "isolation" unit, and different rules apply.
They have to be able to detect when the crud on the filter is affecting flow,
and that the filter doesn't create a new hazard ( by collecting nasties that
could react ). They usually are far more expensive. Fume hoods follow the
simple principle of the solution to pollution is dilution.
Using the venturi concept to avoid passing fumes across the fan is hugely
wasteful of energy, as the flows through the hood determine the minimum volume
of air. There would have to be additional flow-pressure monitoring to ensure
that all heavier-than air molecules ( eg chloroform ) were being drawn from the
work area. There are many fumehoods that adjust the fan to maintain critical
face and cabinet velocities across the opening and workplace, but they still
move large amounts of air.
Bruce Hamilton |
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| Bill Vajk |
Posted: Wed Dec 24, 2003 3:22 pm |
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PhysicsGenius wrote:
Quote: David A. Webb wrote:
On 24 Dec 2003 02:04:58 -0500, Allan Adler <ara@nestle.ai.mit.edu
wrote:
In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.)
would
pass through the motor and maybe explode. I was told that instead one
had
to use "explosion-proof" motors to pump the air.
The fume hoods at the lab I work for are not explosion proof.
They use a squirrel cage fan attached directly to a motors shaft.
Use of solvents in the hood are such that the vapor concentration
doesn't reach flammable levels, let alone explosive.
Dave
Why would vapor have to pass "through the motor" anyway? Just hook up
the blower end to a pipe that intersects with the hood outlet. The
fumes will be sucked out, but still blown *away* from the motor.
The classic "wet vac" has what is called a bypass motor. The air stream
being vacuumed in that case does not pass through the motor. Ordinary
vacuum cleaners which have the airstream pass through the motor for
cooling purposes are generally of the universal motor style which
use brushes to pass current through the armature. The sparking there
is not something you want interacting with many of the products
one finds under a fume hood.
If MUST do a quick and dirty fume hood using a vacuum cleaner,
at the very least use a wet vac. Remove the filter in it and
get rid of any dirt/dust before you start in order to keep
those things from absorbing whatever toxins / dangerous_stuff
you're exhausting. |
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| Kent Breathe |
Posted: Wed Dec 24, 2003 4:50 pm |
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Allan Adler <ara@nestle.ai.mit.edu> wrote:
Quote: In the past, I asked on sci.chem whether one could
improvise a fume hood by using a vacuum cleaner to
exhaust the hood area. I was told that this was not
a good idea because combustible vapors (the solvents,
e.g.) would pass through the motor and maybe explode.
I was told that instead one had to use "explosion-proof"
motors to pump the air.
People are posting a lot of useful answers, but if you
want a fume hood, why not google: portable "fume hood" ,
about 6900 hits. Since you haven't told us your application
(stench; toxins; biohazard; etc.), nothing specific can be
stated, but you can get a small fume hood / safety cupboard
for a few hundred dollars to several thousand dollars, cheaper
if used. It might be cheaper and safer than making your own.
Such a commercial hood should be certified suitable for a
specific purpose. Then, should something go wrong, those
you leave behind will have someone to sue! Wait, you're in
the US. Even if you make your own hood from a cardboard box,
a leaf blower and some duct tape, SOMEBODY will always find
SOMEBODY else to sue. I suggest you use a cardboard box with
the name of a big, deep pockets company on it, maybe Microsoft.
If this q is a follow up to your previous q about "no wind" and
hood exhuasts / intakes, it's sounding pretty elaborate. Whatcha
doin'? If you're building a home lab or any lab, there are lots
of regulations (local, state EPA, Fed EPA) about how you can
dump wastes to the environment. According to the regs, there's a
BIG difference between using turpentine to clean your paint brush
and using hexanes to clean a flask. You can pour cans of Draino
(KOH) down the kitchen sink, but you can't pour reagent grade KOH
down a lab sink unless you've done the paperwork and have all the
right treatment and monitoring equipment in place.
I don't know what your next q is going to be, but you should be
aware that it can take MONTHS to get a Nuclear Regulatory Commission
license to use radioactive materials. I think they might require
a bond to be posted in anticipation of decommissioning your site.
Good luck.
--
Sent by xanadoof from yahoo piece of com
This is a spam protected message. Please answer with reference header.
Posted via http://www.usenet-replayer.com |
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| DoN. Nichols |
Posted: Wed Dec 24, 2003 8:48 pm |
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Guest
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In article <tMbGb.50271$031.8472@fe3.columbus.rr.com>,
Mark <REM_TO_SENDstangii@neo.rr.com> wrote:
Quote:
Allan Adler wrote:
What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
[ ... ]
Quote: First you assume we're familiar with Gingerys book. Nope. Not this guy
in RCF.
What newsgroup is RCF? I see that this is cross-posted between
rec.crafts.metalworking (where many know of Gingery's books, if not
necessarily the details about all of them), and sci.chem (which I know
nothing about).
Quote: What does he use to drive the fan, a shaft? If your in an
explosive atmosphere I'm not sure you would want to use a belt. May
build a static charge.
If *I* were to build a fume hood, it would be to extract the
fumes when developing photoresist (the developer is 1,1,1 trichloroethane
IIRC) -- a bit nasty for your liver at the least, but not explosive.
The other possible use would be for carrying away the acidic
fumes from pickling metals -- which would suggest that all metallic parts
(including the blower) should be stainless steel, not the less expensive
galvanized steel.
The ones which I used at work had the blower mounted on the
roof, driven by a big three-phase motor (thus no sparks from switching
within the motor), mounted external to the ducting, and connected to the
squirrel-cage blowers by multiple V-belts in parallel. Part of the
energy of the motor was used to run another blower which pushed air into
a second duct, to make up for the air sucked out by the main blower.
Otherwise, the partial vacuum in there would make it very difficult to
slide the glazed door up and down -- and might even develop enough
force to break the glass.
Most of our work was with similar substances -- though there
were some who worked with *really* nasty stuff.
Enjoy,
DoN.
--
Email: <dnichols@d-and-d.com> | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero --- |
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| Josh Halpern |
Posted: Wed Dec 24, 2003 10:55 pm |
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For small scale work with not to nasties, a ductless hood might be just
the ticket. They occasionally come up on auction sites, here is one
example
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=2580856726&category=40115
You do have to pay attention to keeping the sorbant fresh
josh halpern
Glenn Ashmore wrote:
Quote: A fume hood should be explosion proof, capable of moving a high volume
of air at low pressure and most of all quiet. Vacuum cleaner blowers
are none of those things.
I would suggest a large salvaged furnace blower with a 3:1 belt drive
to a 1/2 HP TEFC 1725 RPM motor. Mount the motor away from the
ductwork and bond it to the fan bearings and duct work with some wire
to drain off any static charge from the belt. Running at 550 to 600
RPM on good isolated bearings the blower will move a lot of air and
make an acceptably quiet low rumble. Filters need to be placed before
the blower.
Allan Adler wrote:
In the past, I asked on sci.chem whether one could improvise a fume hood
by using a vacuum cleaner to exhaust the hood area. I was told that this
was not a good idea because combustible vapors (the solvents, e.g.)
would
pass through the motor and maybe explode. I was told that instead one
had
to use "explosion-proof" motors to pump the air.
Lindsay Publications publishes a book by David Gingery entitled, "How to
design and build centrifugal fans for the home shop". With the fans he
shows you how to build, the air doesn't go through the motor and,
presumably,
the motor can be placed as far away from the fan as one wants.
What I would like to know is whether centrifugal fans along the lines
Gingery describes might be suitable for building one's own fume hoods.
Naturally, the suitability of the fume hood depends on the application,
so part of the question is: What kinds of chemical experiments might
a fume hood based on such a fan be suitable for? For example, might
it be
adequate for microscale organic labs?
Ignorantly,
Allan Adler
ara@zurich.ai.mit.edu
****************************************************************************
*
*
* Disclaimer: I am a guest and *not* a member of the MIT
Artificial *
* Intelligence Lab. My actions and comments do not
reflect *
* in any way on MIT. Moreover, I am nowhere near the
Boston *
* metropolitan
area. *
*
*
****************************************************************************
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