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N:dlzc D:aol T:com (dlzc)
Posted: Sun Mar 09, 2008 12:28 am
Guest
Dear me:
<me@mine.net> wrote in message
news:2ec6t3ho9rmcm0pl265s86esdijohavnmv@4ax.com...
Quote:
On Sat, 8 Mar 2008 17:11:20 -0700, in sci.engr.mech "N:dlzc
D:aol T:com
\(dlzc\)" <dlzc1@cox.net> wrote:

Dear jim:

"jim" <"sjedgingN0sp"@m@mwt.net> wrote in message
news:1205019164_452@isp.n...
...
Doubtful the mileage drop is due to anything
intentional or that they did anything to "protect
the valves from running lean".

If you alter the mixture, by adding a litle more fuel,
the valves will run a tad cooler.

You keep saying this, yet you don't point to anything
they did to achieve this.

Can you adjust injector duration to be slightly longer, in
response to a given air flow?

Quote:
Just replacing the head doesn't do this. What was
the root cause of the lean running causing burnt
valves

I would say "marketing and/or legal pressure" to get higher gas
mileage out the door... regardless of what it might do to the
lifespan of the engine.

Quote:
and how was it changed?

Software, perhaps.

Quote:
To be honest given your posting history, this
almost appears to be a troll posting as you
given the lack of pertinent info.

Think what you like. I don't work on engines anymore. This
allows others some employment, and I hate getting black crap
under my fingernails "daily". I have this one new car, and four
used ones...

I found a small reduction in mileage reasonable, to keep the
valves from burning out again. I was hoping for some informed
opinions as to whether almost "20% loss of mileage" was
reasonable, or where I should direct the mechanics to look for
the next / real problem.

I got some suggestions (timing, valve timing, failed piston
rings, probably therefore failed ECV, munged oxygen sensor), and
I have thanked those that offered suggestions.

As to trolling...
http://groups.google.com/groups/search?q=dlzc&qt_s=Search+Groups
32,200 hits, dating back to 2000, and I have tried to be helpful
in every post. Sometimes someone twists my titties, or steps
into my space and accuses me of things, and I forget that we were
all born ignorant, naked, wrinked, toothless, and ugly.

You?

David A. Smith
jim
Posted: Sun Mar 09, 2008 8:39 am
Guest
"N:dlzc D:aol T:com (dlzc)" wrote:
Quote:

Dear jim:

"jim" <"sjedgingN0sp"@m@mwt.net> wrote in message
news:1205019164_452@isp.n...
...
Doubtful the mileage drop is due to anything
intentional or that they did anything to "protect
the valves from running lean".

If you alter the mixture, by adding a litle more fuel, the valves
will run a tad cooler.

No not really. First of all there are 2 types of valves (intake and
exhaust) and without knowing any specifics on which valves burnt or how,
the notion that a lean condition caused the valve problem seems to be
just wild speculation on your part. Nor is there any evidence that
correcting a valve burning lean condition would reduce gas mileage. If the
engine had been running lean enough to burn valves and they corrected
whatever was causing that lean condition then you should now be getting
better gas mileage.



Quote:

I would have someone check the timing belt.
More likely they did something unintentional - like
re-install the timing belt one tooth off.

OK. I have a list of things to check. (Including that they even
did replace the head with the valves.)

If they said they did that - they probably did (what motive would they
have to lie). However, your interpretation of why they did that may be
wrong. The fact that they replaced the entire head suggests that there was
some manufacturing defect in the original head.

And then there is the question of whether any of this means anything at
all. You had a problem in the middle of winter. You check gas mileage as a
consequence of the repairs - you notice its down by 3mpg from the last
time you checked. Maybe the last time you checked was the middle of
summer. Maybe if you wait till July you will find the mileage is back to
30mpg.

-jim




Quote:
Thanks to all for the
suggestions.

David A. Smith


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Brian Whatcott
Posted: Sun Mar 09, 2008 11:10 am
Guest
On Sat, 08 Mar 2008 19:45:54 -0500, me@mine.net wrote:

Quote:
On Sat, 8 Mar 2008 17:11:20 -0700, in sci.engr.mech "N:dlzc D:aol T:com
\(dlzc\)" <dlzc1@cox.net> wrote:

Dear jim:
....
If you alter the mixture, by adding a litle more fuel, the valves
will run a tad cooler.

===
Quote:
You keep saying this, yet you don't point to anything they did to achieve
this. Just replacing the head doesn't do this. What was the root cause of
the lean running causing burnt valves and how was it changed?

To be honest given your posting history, this almost appears to be a troll
posting as you given the lack of pertinent info.

Hmmmmm...an anomymous poster - "me@mine.net" - is calling a regular
engineering contributor of some merit, a 'troll' - this sounds more
like a comment from a fugitive from an interest group composed of old
ladies, not from another engineering contributor, whose posts also
show merit.

For what its worth: the most elementary racing engine gambit is to
increase the mixture richness to cool valves when combustion
temperatures start eroding valve seats. And it is not difficult to
tilt the closed loop mixture control in a digital engine controller.

Sure, there is room for confusion.
There is lean for economy. there is richer for power. And there is
even richer for cooler combustion temps.

Brian Whatcott Altus OK
N:dlzc D:aol T:com (dlzc)
Posted: Sun Mar 09, 2008 12:08 pm
Guest
Dear jim:

"jim" <"sjedgingN0sp"@m@mwt.net> wrote in message
news:1205069459_476@isp.n...
Quote:


"N:dlzc D:aol T:com (dlzc)" wrote:

Dear jim:

"jim" <"sjedgingN0sp"@m@mwt.net> wrote in message
news:1205019164_452@isp.n...
...
Doubtful the mileage drop is due to anything
intentional or that they did anything to "protect
the valves from running lean".

If you alter the mixture, by adding a litle more fuel,
the valves will run a tad cooler.

No not really. First of all there are 2 types of valves
(intake and exhaust) and without knowing any
specifics on which valves burnt or how, the notion
that a lean condition caused the valve problem
seems to be just wild speculation on your part.

Mileage started decreasing. Mentioned to the dealership, they
spent more than the usual time, came back with "compression
low... not spark plugs, might be head gasket, valves, or piston
rings... we will let you know in a bit". Came back with "it is
valves".

The only way intake valves get burned is if they are left open
during combustion, or there is no coolant flow near them.

Quote:
Nor is there any evidence that correcting a valve
burning lean condition would reduce gas mileage.

More fuel gets expended for each cycle of the piston, how could
it not affect mileage?

Quote:
If the engine had been running lean enough to burn
valves and they corrected whatever was causing that
lean condition then you should now be getting better
gas mileage.

I respectfully disagree with the diagnosis, but do agree that I
*assumed* that the dealer "enriched" the mixture when they might
not have. They may simply have chosen the wrong cause for the
lack / loss of compression.

Quote:
I would have someone check the timing belt.
More likely they did something unintentional - like
re-install the timing belt one tooth off.

OK. I have a list of things to check. (Including that
they even did replace the head with the valves.)

If they said they did that - they probably did (what
motive would they have to lie).

Agreed.

Quote:
However, your interpretation of why they did that may
be wrong. The fact that they replaced the entire head
suggests that there was some manufacturing defect
in the original head.

Perhaps. But they did identify failed / failing valves.

Quote:
And then there is the question of whether any of this
means anything at all. You had a problem in the middle
of winter.

Late summer. Still 100+ degF in the daytime.

Quote:
You check gas mileage as a consequence of the repairs -
you notice its down by 3mpg from the last time you
checked. Maybe the last time you checked was the
middle of summer. Maybe if you wait till July you will find
the mileage is back to 30mpg.

Mileage has steadily declined through the "winter", and now that
it is back up to 80 degF, the mileage is not increasing. I get
an instantaneous and long term trend on mileage (via computer),
and have confirmed that it is a good indicator with the miles
travelled between fillups. I checked it when I first got the
car, and again when the dealer said "oh, you cannot trust it"...
with this last observation to them.

There had never been more than a 1mpg variation summer-to-winter
prior to this "incident". I steadfastly refuse to run A/C, even
when it is 110+ degF in the summer, since my house is never as
cool as my car... mkaes it even nicer to be home.

Thanks for your persistence. Lets hold off for two weeks, and
see what the diagnosis is.

David A. Smith
jim
Posted: Sun Mar 09, 2008 7:51 pm
Guest
"N:dlzc D:aol T:com (dlzc)" wrote:
Quote:

Mileage started decreasing. Mentioned to the dealership, they
spent more than the usual time, came back with "compression
low... not spark plugs, might be head gasket, valves, or piston
rings... we will let you know in a bit". Came back with "it is
valves".

The only way intake valves get burned is if they are left open
during combustion,

Ok that much is more or less true. But bad valves springs, bad loose or
worn valve guides, bad cam , or carbon build-up are all possible causes.


Quote:

Nor is there any evidence that correcting a valve
burning lean condition would reduce gas mileage.

More fuel gets expended for each cycle of the piston, how could
it not affect mileage?

Yes if it not in tune that's true. But running too lean will mean "More
fuel gets expended for each cycle of the piston" it will also mean a lot
more air is going thru with that additional fuel.


Quote:

If the engine had been running lean enough to burn
valves and they corrected whatever was causing that
lean condition then you should now be getting better
gas mileage.


I respectfully disagree with the diagnosis, but do agree that I
*assumed* that the dealer "enriched" the mixture when they might
not have. They may simply have chosen the wrong cause for the
lack / loss of compression.


That wasn't a diagnosis. It was an explanation of why your explanation is
unlikely to be true.


Quote:
However, your interpretation of why they did that may
be wrong. The fact that they replaced the entire head
suggests that there was some manufacturing defect
in the original head.

Perhaps. But they did identify failed / failing valves.


But you arrived at the conclusion that the furl trim was the cause.
Perhaps it was and perhaps that is still what is causing the poor mileage.


Quote:

And then there is the question of whether any of this
means anything at all. You had a problem in the middle
of winter.

Late summer. Still 100+ degF in the daytime.

You check gas mileage as a consequence of the repairs -
you notice its down by 3mpg from the last time you
checked. Maybe the last time you checked was the
middle of summer. Maybe if you wait till July you will find
the mileage is back to 30mpg.

Mileage has steadily declined through the "winter", and now that
it is back up to 80 degF, the mileage is not increasing. I get
an instantaneous and long term trend on mileage (via computer),
and have confirmed that it is a good indicator with the miles
travelled between fillups. I checked it when I first got the
car, and again when the dealer said "oh, you cannot trust it"...
with this last observation to them.

Ok so I believe you do have a problem that is decreasing gas mileage. That
is something you should push them on, because contrary to your previous
observation there is a correlation between long engine life and good gas
mileage not the other way around. As long as your car is getting good gas
mileage you can expect it to have a long life (if you also do the regular
maintenance). At this point the dealer is hoping to convince you to
ignore it in the hope you will make it out of warranty before whatever it
is that is wrong does the engine in.

-jim


Quote:

There had never been more than a 1mpg variation summer-to-winter
prior to this "incident". I steadfastly refuse to run A/C, even
when it is 110+ degF in the summer, since my house is never as
cool as my car... mkaes it even nicer to be home.

Thanks for your persistence. Lets hold off for two weeks, and
see what the diagnosis is.

David A. Smith


----== Posted via Pronews.Com - Unlimited-Unrestricted-Secure Usenet News==----
http://www.pronews.com The #1 Newsgroup Service in the World! >100,000 Newsgroups
---= - Total Privacy via Encryption =---
Guest
Posted: Mon Mar 10, 2008 6:50 pm
On Sat, 8 Mar 2008 21:28:15 -0700, in sci.engr.mech "N:dlzc D:aol T:com
\(dlzc\)" <dlzc1@cox.net> wrote:

Quote:
Dear me:
me@mine.net> wrote in message
news:2ec6t3ho9rmcm0pl265s86esdijohavnmv@4ax.com...

You keep saying this, yet you don't point to anything
they did to achieve this.

Can you adjust injector duration to be slightly longer, in
response to a given air flow?

Sure but all you said they did was change out the head. You made no mention
of any other modification.

Quote:
Just replacing the head doesn't do this. What was
the root cause of the lean running causing burnt
valves

I would say "marketing and/or legal pressure" to get higher gas
mileage out the door... regardless of what it might do to the
lifespan of the engine.

Really? Are you aware the 2005 has a TSB for broken valve springs? A valve
get much of it's cooling through conduction during contact with the head.
Anything which affects this can cause over heating of the valve, including
improper adjustment. Again here you are assuming, not providing facts. As
you also stated in a reply to another poster you assumed they richened the
mixture somehow.

Quote:
and how was it changed?

Software, perhaps.

Again an assumption.

Quote:
To be honest given your posting history, this
almost appears to be a troll posting as you
given the lack of pertinent info.

Think what you like. I don't work on engines anymore. This
allows others some employment, and I hate getting black crap
under my fingernails "daily". I have this one new car, and four
used ones...

I found a small reduction in mileage reasonable, to keep the
valves from burning out again. I was hoping for some informed
opinions as to whether almost "20% loss of mileage" was
reasonable, or where I should direct the mechanics to look for
the next / real problem.

But you are assuming they did something to effect this. What are the facts
of the full level of service they performed.

Quote:
I got some suggestions (timing, valve timing, failed piston
rings, probably therefore failed ECV, munged oxygen sensor), and
I have thanked those that offered suggestions.

This is all standard stuff. You shouldn't have to tell any decent mechanic
about any of this stuff . BTW, add a bad EGR valve and air leaks to the
list. Air leaks in intake system can be quickly checked for by spraying
mating surfaces with carb cleaner, as if the leak is downstream of the
airflow measurement, adding additional fuel should cause an increase in
idle speed. Upstream usually tends to cause a fall in idle speed.

Quote:

As to trolling...
http://groups.google.com/groups/search?q=dlzc&qt_s=Search+Groups
32,200 hits, dating back to 2000, and I have tried to be helpful
in every post. Sometimes someone twists my titties, or steps
into my space and accuses me of things, and I forget that we were
all born ignorant, naked, wrinked, toothless, and ugly.

Precisely. Given your posting history I expected to have lots of FACTS
presented. You didn't even provide the engine model in question. Maybe it
was the only one in 2004, but why should we have to go look that up. You
own the car, you could easily have provided it. You also have the computer
printout of the work performed and charged back to GM by the dealer under
warranty. If not you should specifically ask for it. I asked about a gas
smell in the oil.
++++++++++++++++++++++++++++++++++++++++++++++++++++++
Quote:
How's the oil?

Unsurprising. OIl changed every 3500-4000 miles (which was pretty
often at 300+ miles a week).

Quote:
Do you smell gas in it from a lot of blow-by indicating
the rings or worse are shot?

Have not checked. Big head, small space under hood.
++++++++++++++++++++++++++++++++++++++++++++++++++

You pull out the dipstick and what do you smell? I assumed this was an easy
one.


You see my point? I'm sorry if I assumed too much given your posting
history. No offense was meant.

Ed Ruf
Anthony
Posted: Sun Mar 16, 2008 7:50 am
Guest
"N:dlzc D:aol T:com \(dlzc\)" <dlzc1@cox.net> wrote in news:302Aj.42816
$kp6.18430@newsfe07.phx:

Quote:
I have a 2004 Chevy Cobalt (aka. Cavalier). When new, I was
getting 30.5 mpg or so. Then about 45,000 miles the valves
started to burn. Replaced the heads under warranty, and the
mileage has dropped to about 25.5 mpg... with the same lead foot
in the same kind of traffic.

I understand that running lean will make the valves hotter.

But this thing has no guts (not that it had much before), and I
really miss the extra mileage.

The dealership says that it is set for factory settings...

Ideas?

David A. Smith



David,
I would suggest you get a list of the TSB's for that car (apparently it's
an actual 2005 model, although you may have bought it in 2004). This will
cost you a nominal fee to see all of the TSB's, but they may shed some
light on the subject at hand. Do a google search for Chevrolet Cobalt
TSB.

--
Anthony

You can't 'idiot proof' anything....every time you try, they just make
better idiots.

Remove sp to reply via email
dlzc
Posted: Wed Apr 09, 2008 9:02 am
Guest
On Mar 9, 10:08 am, "N:dlzc D:aol T:com \(dlzc\)" <dl...@cox.net>
wrote:
...
Quote:
Thanks for your persistence.  Lets hold off for two
weeks, and see what the diagnosis is.

Diagnosis: a damned air filter. Mileage climbed from low 25's to 28
and still going up.

Absolutely stupid. Sorry for all the "storm". When I actually did
oil changes myself, I'd replace the stupid thing every other oil
change. But if it is not a schedule published by GM, it does not get
done. Depending on the dealer.

David A. Smith
 
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